Aug 23, 2017

Posted by in Metal | 0 Comments

Top 10 Benefits of Robotic Welding

No more are robots only acceptable for large producers, but smaller to medium size companies also stand to profit by implementing a Robotic welding technologies alternative.

1. Boost in Productivity
Having a robots capacity to process welded parts three to four times quicker than individuals by working continuously, hammering a larger arc on-time and moving fast between weld joint positions, a robotic welding system might offer significant gains in output.

2. Consistent and Repeatability
Manual welding calls for a high amount of ability in addition to immersion to attain consistency and repeatability. Wiredex Pty Ltd provide laser cutting and custom metal fabricators in Melbourne. A robotic welder will continue to execute precisely the same weld cycle continuously, 24 hours per day, seven days per week.

3. Flexibility
Manual welding procedures need numerous jigs that are phased out with every manufacturing run. Robots can save precious time and remove tool fluctuations as grippers can catch any part Irrespective of shape or size, place it on the meeting, and hold it tight throughout the welding Procedure.

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4. Security
Robotic welders have shown themselves in lessening some accidents to employees in the metal manufacturing industry with some accidents reported to Safe Work Australia decreasing every year.

5. Quality Ensuring that every welding joint is always produced to the maximum quality significantly lowers the need for expensive rework.
6. Labour While manual welders will nevertheless be required for tasks that have a high level of customisation; a robotic welder will relieve difficulties in hectic times by decreasing extra hours and the requirement to train and hire additional staff.
7. Reduce Consumables
With guide welding, the exact dimensions of the weld are set by the operator and may bring about a bigger weld than demanded. Robots have been programmed to always weld into the appropriate length and dimensions of the joint condition, providing substantial saving over time.

8. Reduced Production Costs
During advancements in quality, productivity and consistency that a robotic welding system may provide components at a lower price. Additional saving may also be produced through decreased energy intake and consumable costs as well as decreasing workers compensation and insurance expenses.

9. Decline in Weld Distortion
Distortion at a weld happens from the contraction and expansion of the weld metal and adjoining base metal throughout the heating and cooling cycle of the welding procedure. Robotic welders are tuned to properly size the weld for the essentials of the joint, so re-evaluate some weld passes and finish the procedure with rate to minimising the warmth of the surrounding alloy which may expand and contribute to distortion.

10. Increased Competitive Advantage
Implementing a robotic welding alternative can set businesses apart from the competition by enabling quicker delivery and completion of merchandise while ensuring constant quality.

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